Lancashire Boiler: Working. Parts, Advantages, Applications

Introduction-

today I am going to discuss the Lancashire boiler, from scratch to end.

If you are here to know this fire tube boiler, then you are on the right path, so stay here and let me drive you to this knowledgeable journey.

So, without wasting your time, let me start the journey with you at Engineers Rail.

Before I start, It would to nice to have Lancashire boiler pdf and Lancashire boiler ppt with you for further need. Hence, you can download this whole article in these formats at the end of the article.

So, Here we go…

Lancashire Boiler-

Lancashire Boiler is a low pressure, internally fired, stationary fire tube boiler with natural circulation with a maximum pressure range of 16bar.

The steam production rate of this boiler is 9000kg/hr and efficiency is 50% to 70%. Here the working principle of the Lancashire boiler is heat exchange.

Parts of Lancashire Boiler-

Here are some major parts, uses and construction of this boiler-

  1. Boiler shell
  2. Grate
  3. Fire Box
  4. Water level indicator
  5. Safety valve
  6. Fusible plug
  7. Steam stop valve
  8. Manhole
  9. Low water safety valve
  10. Fire Bridge
  11. Blow off cock
  12. Economiser
  13. Damper

Boiler shell

The cylindrical Boiler shell consists of two fire tubes surrounded by water. this boiler shell has a diameter of 2m, where the length can be from 8 to 10m.

Grate

The grate is used to burn the solid fuel inside the firebox in the boiler shell because this is an internally fired boiler.

Fire Box

firebox consists of the grate and other firing equipment and this firebox is used to put the solid fuel in it.

Water level indicator

water level indicator is used to indicate the level of water in the boiler. If goes down, it will indicate and thus water level will be maintained through feeding water via a feed pump.

Safety valve

The safety valve is used to prevent over steaming inside the boiler. Thus this mounting helps to protect the boiler and its surrounding.

Fusible plug

It is a secondary safety valve and it works in case of safety valve failure to protect the boiler from over steaming and bursting.

Steam stop valve

This valve is used to collect the saturated steam and send it to the superheater to superheat the saturated steam. This valve is mounted on the top of the boiler shell.

Manhole

As you know, a manhole is used to clean the boiler from inside. This is basically a place to go inside if any cleaning or maintenance is needed.

Low water safety valve

It measures the quantity of water inside the boiler. if goes low, it indicates.

Fire Bridge-

A fire bridge is used to deflect the hot gases coming from the firebox and it prevents the ash particle from going inside the fire tube.

Blow off cock

The function of a blow-off cock is to remove the water inside when needed.

Economiser

The function of an economizer is to heat up the water going inside the boiler shell through waste hot gases.

Denser

This device is used to stop and release the flue gases according to need.

Lancashire boiler diagram-lancashire boiler diagram

Working of Lancashire Boiler-

Hot gases are generated by burning solid fuel in the firebox.

Now, these hot gases flow into the fire tube, when these hot gases flow into fire tubes, they transfer the heat to surrounded water flowing around the fire tubes inside the boiler shell.

The heat exchange happens between the fire tube and surrounded water and this cause generation of steam at the top of the boiler shell.

Now, these hot gases flow outside the fire tube and go to the bottom of the boiler shell where these hot gases are divided into two subways, aiming to heat the surrounded water providing heat from both sides at the bottom surfaces of the boiler.

Then, these hot or flue gases move to the superheater and then economiser to heat up the feed water going inside the boiler to increase the efficiency of the boiler and maximum utilization of hot gases.

And, then these fully consumed hot gases exit from the chimney and superheated steam is taken away for further use.

This is how this boiler works.

lancashire boiler simple diagram

This was the construction and working of Lancashire boiler, now let’s move the advantages and disadvantages of Lancashire boiler and its application.

Advantages-

Here are some advantages of Lancashire Boiler-

  1. Due to three passes of flue gases, the heating surface area per unit volume of the boiler is large.
  2. The fluctuation in load can be easily met by this boiler due to the large reservoir.
  3. Easy operation
  4. low maintenance costs, easy to clean and inspect.
  5. By use of economiser and superheater, maximum heat of flue gases is utilized, so the efficiency of the boiler can be increased.
  6. High thermal efficiency

Disadvantages-

Here are some Disadvantages of Lancashire Boiler-

  1. Maximum working pressure is limited to 16bars
  2. Due to brickworks, larger space is required
  3. Slow pressure-building response
  4. Area restriction due to internally fired chamber
  5. Leakage

Applications-

Here are some Applications of Lancashire Boiler

  1. Sugar mills
  2. Textile industries
  3. power generation
  4. Steam turbines
  5. Locomotive
  6. Marines

To further get visual information watch out this animated video of this boiler-

 

Conclusion-

That’s it for now. I hope you liked the way it presented and gain desired information and thus it added some value to you.

If so, share with your friends and colleagues or needy ones, this will help them to grow. Sharing links are down below, kindly hit your preferred sharing medium from those multiple sharing options.

 

Want to read more? Here are some suggested articles, you should read further-

Thank you for being with me. I hope to see you in the next session, so don’t forget to bookmark Engineers Rail for further convenient reading.

 

Here is your gift, which I promise to give at the end of the article. So, here it is-

Lancashire boiler pdflancashire boiler pdf
Lancashire boiler pptlancashire boiler ppt

 

FAQs-

What type of boiler is Lancashire, vertical or vertical?

Lancashire is a horizontal boiler.

The number of fire tubes in the Lancashire boiler?

There are two fire tubes in the Lancashire boiler.

Lancashire boiler is of which type?

Lancashire boiler is a fire tube boiler.

Is this boiler single or multitube?

It is a multitube boiler, having two tubes.

What is the steam generation capacity of this boiler?

It can depend on the requirement. In general, steam generation is 8500kg/hr with a working pressure of 7-20bar.

What is the diameter & length of the boiler shell?

This boiler has a diameter of 2-3meter with a length or height of 6-10meter.

What is the diameter of the internal flue tube?

The diameter of the internal flue tube is 80-100cm of this boiler.

What is the position & use of the fire brick bridge?

Fire Brick bridge is located at the front of the grate to prevent the flow of coal and ash in the fire tubes and also deflect hot gases upward.

What is the function of the feed check valve?

This is used to allow the supply of the water to the boiler at high pressure continuously and to prevent the back flow of water from the boiler when the pump pressure is less than the boiler pressure.

What is the efficiency of the boiler without accessories?

The efficiency of the boiler without accessories can be 65%.

What is the overall efficiency of this boiler?

The overall efficiency of this boiler is about 80-85% with mounted accessories.

Name of the mountings used in this boiler?

Safety valve, steam valve, fusible plug, feed check valve, pressure gauge, water level indicator, low water high steam safety valve, blow-off cock.

What is the use of dampers?

It is used to control the flow of gases and regulate the combustion rate and steam generation rate.

What is the position of the fusible plug and its function?

It is mounted on the top of the main flue tube, just over the grate and it prevents overheating the boiler tubes.

Which safety valve is used in this boiler?

High steam low water safety valve

Leave a comment